Monitoring the activities of someone always sounds very thrilling and commanding. People admire the spies in movies tracking the activities of the others. The spooks running surveillance on others also look very adventurous. Yet, monitoring and tracking is a thankless job in real life. It is boring, tedious and demanding. A simple mistake, an innocent failure to notice or even a misjudgment while monitoring can cause great loss. This makes monitoring tough. It is an important and perennial function in any process. The lengthier the process gets, the important monitoring becomes.
Monitoring is crucial to manufacturing processes. It helps in keeping various processes streamlined and lean. A lean system must work in perfect order to give the greatest profit. But, this is very difficult to achieve. Unplanned downtimes, process failures, and other bottlenecks are the main obstacles. Out of these, unplanned downtime is one of the biggest but curable problem.
Machine Monitoring is the best way to reduce unplanned downtimes. Timely detection of machine faults gives the opportunity to resolve the issues in an efficient manner. Downtime Software can flag all the problems in real time.
Some of the advantages of using Machine Monitoring
Early Detection of Problems
One of the biggest reasons for production loss in manufacturing plants is a sudden breakdown of machinery. Equipment Tracking programs give a definite edge in this area. These programs can flag errors in real time. They show the specific variations in the machine functioning as and when they occur. The errors are shown using specific error codes that are easy to identify. It alarms the operators, floor managers, and the technicians immediately. The problems get highlighted before they get blown out of proportion.
Automated Monitoring- Better alert systems
The machine operators have too many tasks to perform and production goals to meet. They can overlook the normal maintenance needs or variations in the machine performance. This can lead to breakdowns in future if neglected for long. But, Downtime Software programs have only one task at hand, to track the problems in the functioning of the machine. It will never miss its task. It will track even the slightest variation in the performance and functioning of the machine. So, whenever there is any problem, it will get highlighted. The problems will never get ignored and unplanned downtimes will get minimized.
Increase Overall Equipment Efficiency
Overall Equipment Effectiveness (OEE) has emerged as a strong measure of the performance of any plant. It is the calculation of the effective utilization of any manufacturing operation. But, achieving a good OEE score is difficult as unplanned breakdowns bring this score down very often. Machine Monitoring brings down the unplanned breakdowns and increases machine availability. This is a great boon for any manufacturing operation.
Easy to Install and Understand
A Machine Monitoring system is very easy to install and understand. It takes only a few minutes to install the systems and the reporting starts immediately. The system assigns color codes for all the error which are easy to understand. This makes identification of the problems easy for everyone. The operators also benefit a lot from this as they get early warnings about the problems. The floor managers also remain informed at all times. It makes coordination and response quick.
Real-Time Tracking from Anywhere
Equipment Tracking has become very easy with Downtime Software. You can see the performance of your machines in real time even through your Smartphone. You will get instant reports of any problem and the reason for it. You can also download historical data for better analysis of the recurring problems. It keeps everyone informed and responsible. The unnecessary blame games reduce as the problems are visible to all in real time. The whole system starts working more responsibly.